PROJECTS
Over the past three decades, Epoxy Systems, LLC has completed a broad range of epoxy floor covering and concrete restoration projects for clients throughout the Mid-Atlantic and beyond. We invite you explore our project galleries below to see photos from some of our many successful projects. Be sure to use the filters to organize projects by types: epoxy floor coatings, epoxy wall systems, concrete restorations, and decorative concrete projects.
CONCRETE RESTORATION
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CITY OF RICHMOND WATER TREATMENT PLANT
Completed in 2006, this project was completed for the City of Richmond water treatment plant called “5 mile gates”. Scope included concrete surface repair, full concrete depth repair using polymer cements, pouring of new vertical concrete, rebar repair and replacement, and anti-corrosion epoxy coatings. All work was completed on scaffolding with the optimum safety considerations. The water flow was drastically reduced during this work which lasted almost two months.
TRUCK WASH- CULPEPER, VA
Installed in 2016. The truck wash is used to wash the inside and outside of chemical container trucks containing flour for the food industry. As you can the see the floor and trench drain had been subject to chemical and thermal attack for many years. Our scope of work was to demo out all deteriorated concrete on the floor and inside the trench drain and fix all of the cracks. Restore the interior walls and floor of the trench drain pit using our P20 Polymer Cement. New metal grating and framework covering the trench drain area was installed and the floor was finished with installation of a ¼” thick urethane cement flooring system to desired texture. The new urethane cement system provides protection against thermal and chemical attack during the truck wash down process. This was completed over a single weekend keeping the customers down-time to zero.
TRUCK WASH- CULPEPER, VA
Installed in 2016. The truck wash is used to wash the inside and outside of chemical container trucks containing flour for the food industry. As you can the see the floor and trench drain had been subject to chemical and thermal attack for many years. Our scope of work was to demo out all deteriorated concrete on the floor and inside the trench drain and fix all of the cracks. Restore the interior walls and floor of the trench drain pit using our P20 Polymer Cement. New metal grating and framework covering the trench drain area was installed and the floor was finished with installation of a ¼” thick urethane cement flooring system to desired texture. The new urethane cement system provides protection against thermal and chemical attack during the truck wash down process. This was completed over a single weekend keeping the customers down-time to zero.
31ST ST. BAPTIST CHURCH
Completed in 2016. Project consisted of about 1,000 SF (vertical and horizontal) in three separate stairs areas, removal of deteriorated outdoor carpet and mastic, restoration of the concrete including repair of spalls and cracks followed by installation of cementitious textured knock down flooring system in a solid color. This system provides a decorative look, slip resistance and ease of cleaning. The product is applied with a spray gun and knocked down with a trowel providing the “knock down” appearance and then top coated with a UV and chemical resistant solid color coating.
DECORATIVE CONCRETE
31st St. Baptist Church
EPOXY FLOOR AND WALL SYSTEMS
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VEIL BREWING
Completed in early 2016, the project consisted of about 5,000 SF of ¼” thick solid color urethane cement base resinous floor system in the brew house area AND 4,000 SF of stained and sealed concrete in the bar or tasting area. The urethane cement system in the brewery provides clean-ability, chemical and thermal shock resistance as well as appealing aesthetics. The stained concrete and sealer in the eatery or customer area provides an antique, natural or spartan appearance wanted by many brewers.
MONDELEZ (KRAFT FOODS)
Project completed in August 2016. The scope of work was to prep the existing epoxy floor system, patch and repair as needed throughout, removal of deteriorated flooring, pitching of floor to provide positive drainage followed by installation of ¼” thick epoxy flooring system with four inch cove base to desired texture. The area was 21,000 SF under strict time lines. We were given 7 days (during their plant shutdown) to complete the work which required us to staff two ten men crews working two shifts or 20 hours per day for 7 days to complete.
PENCE SUBARU
Completed in 2016, this project consisted of approximately 10,000 SF of 1/8” thick urethane cement base flooring with epoxy grout coat and high performance urethane top coat to desired texture. This type of system provides optimal durability, slip resistance, and chemical resistance against automotive chemicals. The urethane cement base provides excellent resistance to moisture and delamination. About 6,000 SF of the project was renovation to an existing space which required removal of the previous floor system before our installation. The balance of the project, about 4,000 SF was in the building expansion or new area.
VA TECH LANE STADIUM
Completed in 2014. The project scope consisted of 35,000 SF in the bleacher area and 17,000 SF in the concourse area. In the bleacher area our scope included bleacher removal, floor prep and resinous flooring system installation with stair tred markings followed by re-installation of the bleachers. The concourse area included floor prep and installation of the same resinous elastomeric traffic coating system. A strict time line was enforced regardless of of weather. The project started in late April and had to be completed by August 1st prior to the start of football practice. Flexible work hours were a must. In the spring time we had to work in the daytime because of warmer temps and in the summer switched to nights to combat the heat.
EPOXY TERRAZZO FLOORING
Employee Break-Room Update
EMPLOYEE BREAK-ROOM UPDATE
Installed in the spring of 2016 in an employee break room area, this project consisted of 324 square feet of flooring and 39 linear feet of six inch high base. The product was installed during normal working hours Monday through Friday. This nominal ¼” thick epoxy terrazzo flooring with crack proofing membrane is made up of three colors (Georgia white, Canadian black, and DMC Rose marble chips) in a triangular arrangement. The six inch epoxy terrazzo base was made on site to match the flooring. The system was completed with two clear top coats.
HEALTHCARE FLOORING
Pharma Product Development
PHARMA PRODUCT DEVELOPMENT
Working for Gilbane Construction, the projected consisted of about 15,000 SF renovation of an older office building. The scope was to remove carpet and mastic followed by installation of Decorative flake epoxy with cove base in multiple colors.
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